Benefits of Hot Process Soap Using a Crock Pot

An Easy Hot Process Soap Recipe

hot process crock pot soap
David Fisher

In the world of soap making, there are several processes or styles of soap making. There’s melt and pour that uses a pre-made base that you melt and add fragrance and color too. There’s cold process that mixes the melted oils and lye together but doesn’t add any additional heat. The saponification process makes its own “heat” and the soap hardens and saponifies overnight.

Then there is hot process soap which mixes the oils and lye—and then adds extra heat to jump-start the saponification process and basically “cooks” the soap to completion.

With cold process soap, the saponification process takes 24 to 36 hours to complete, with hot process, the saponification is done when the soap is done cooking. It may seem an odd addition of extra work, but there are a couple of benefits of hot process soap:

  • Since you add fragrance and additives after the soap has cooked, they do not come in contact with the lye. This can be more gentle on fragile fragrance oils and can reduce the lye’s effect on botanicals like flower petals and lavender buds which turn brownish black when they contact the lye.
  • The soap is ready to use sooner. The process cuts a day off of the saponification process and (depending on how much water you use in your recipe) can cut down on the cure time needed
  • The soap has a rougher, more rustic look to it—which can be desirable with some soap recipes.

Pioneer soap makers, boiling their soap in big kettles over an open fire were basically doing a hot process soap–cooking the soap in the pot. You can also hot process a batch of soap in the oven. This method uses a crock pot to cook the soap.

You can use pretty much any soap recipe to make hot process soap. The only caveat is that you want to use the full amount of water. Since you're going to be cooking the soap, some of the water evaporates, so you don't want to skimp.

For this recipe, which made about 4.5 pounds of soap, the ingredients are:

  • coconut oil—14.6 oz.: 30 percent
  • olive oil—13.7 oz.: 28 percent
  • lard—11.7 oz.: 24 percent
  • almond oil—3.9 oz.: 8 percent
  • castor oil—2.4 oz.: 5 percent
  • cocoa butter—2.4 oz.: 5 percent
  • 6.8 oz. lye—6 percent lye discount
  • 17 oz. water—(no water discount)
  • 2 oz. of fragrance or essential oil

Along with the following optional ingredients:

  • 2 tbs. of rhassoul clay
  • 1/2 tsp. of green oxide
  • 1 tsp. of silver mica

Getting Started: Lye and Hard Oils

weighing the hard oils to melt
David Fisher

As with a batch of cold process soap, make your lye solution and then weigh out your hard oils and set them to melting, either in the microwave or on the stovetop.

Melting, Measuring and Mixing the Oils

weighing the liquid oils
David Fisher

If your crock pot will allow, just put the pot part on the scale and weigh the liquid oils directly into it.

Let the melted hard oils cool a bit (to 160 F or so) and then add them to the liquid oils.

Adding the Clay

adding the clay to the oils
David Fisher

Since hot process soap has a lumpier more “rustic” look, embrace that by adding some rhassoul clay to it. It gives a lovely brown speckle to the soap and is lightly exfoliating. Stick blend it well into the oils.

Blending the Soap to Trace

blending the soap to trace
David Fisher

Add your lye solution into the melted oils and blend it as you normally would. The soap will lighten in color quite a bit as it is coming to trace.

Start to Cook the Soap

starting to cook the soap
David Fisher

Once the soap has come to trace, turn the crock pot on “low” and put the lid on. You don’t want a lot of water escaping, so be sure to keep the lid on it.

First Check-In on the Soap Cooking

first check in on the soap
David Fisher

Set the timer for 15 minutes. Once 15 minutes have elapsed, check on the soap. Here you can see it has thickened up considerably—a thick pudding-like consistency. Put the lid back on and set the timer for another 15 minutes.

Entering the Gel Stage

Soap beginning to go into gel stage
David Fisher

How hot your crock pot cooks on “low” will determine how quickly things will go.

Keep checking every 15 minutes or so and stirring the soap to make sure it is heating evenly.

What you’re looking for is a darkening around the edges of the soap. It will look more “liquid” and “oily” too. This is the soap beginning to be cooked into a gel stage. Once you see this darkening, the cooking process has started.

Keep Cooking

stirring the gelled soap back into the batch
David Fisher

What you'll have in the batch is a mix of soap in and not in gel stage. Stir the gel stage soap back into the rest of the soap. You want all of the soap to cook evenly. Keep checking on the soap every 15 minutes and stir the batch again.

By now, about 45 minutes into the cooking, the soap had reached about 160 F.

Pre-mixing the Colorants

premixing the colorants
David Fisher

While your soap is cooking, if you’re going to add some colorants, pre-mix them in a bit of olive oil. Because the soap is so thick, you really need to pre-disperse them or else they won’t mix well.  Used here are some green oxide and some silver mica.

Soap Starting to "Bubble," "Fluff," or "Rise"

Be on the lookout for the soap starting to “fluff” a bit. The soap expands and becomes a bit lighter and fluffier. It will start to ooze and bubble up at the edges of crockpot. When this starts, you’re nearly done cooking!

Cooking Is Done

soap done cooking
David Fisher

When you stir the soap and the entire batch is uniformly light and fluffy, it's done cooking. This occurred about 50 minutes into the cooking. 

Some people describe this as a “mashed potato” texture—but it may be much lighter than mashed potatoes. It can be like heavy pancake batter—fluffy with a bit of air folded into it. You can test for doneness with a pH strip, or even more reliable is to do a tongue test. If you don’t get any “zap” then your soap is done cooking. If you do get some "zap," then just cook it for another 15 minutes and test again.

When it's done, turn the heat off and/or take the crock pot sleeve out of the heating pot.

Stir in the Fragrance Oil

adding the fragrance oil to the soap
David Fisher

Add your fragrance or essential oil and stir well. It will seem like the fragrance oil is going to make the batch oily or more liquid. Keep stirring. The soap will absorb the fragrance oil and be just fine.

Adding Color

Adding color to the separated portion of soap
David Fisher

Take two pyrex measuring cups or bowls and separate out some of the soap. To that separated soap, add the pre-mixed oxide or mica. Stir it well with a whisk.

Molding the Soap

Soap portions colored - ready to put into the mold
David Fisher

With the two portions colored, you’re ready to mash the soap into the mold.

Layering the Soap Into the Mold

Layering the colored and uncolored soap
David Fisher

You can layer the soap any way you like. It's thick and gloppy, so you have to sort of "mash" and "spread" it rather than pour.

For this batch, we first layered some of the uncolored soap into the bottom of the mold. (Be sure it’s pushed down onto the bottom of the mold as much as possible. You want to minimize any air pockets.)

Then we layered some of the colored soap on top of that, again, pushing it down into the mold as much as possible.

We topped off the soap with the last of the uncolored soap.

Swirl and Slam the Soap

Swirling the soap in the mold
David Fisher

If you want, take a small spatula and swirl/mix the soap in the mold if you like.

Then slam the mold flat on the counter several times. (No, need to really slam it quite a few times to get as many of the air pockets out of the soap as possible!)

Last Steps

Finished, cut, crock pot hot process soap
David Fisher

Cover the soap and set it aside. It will take 24 to 48 hours to cool down and harden enough to unmold and cut. Since the saponification process is complete, the soap is technically ready to use as soon as you cut it, but like cold process soap, it will benefit from a cure ​of a few weeks.

You can bevel or trim the irregular tops and sides of the soap if you like. Or you may just want to embrace the thicker, less refined, rustic nature of hot process soap.